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HomeAccessoriesPressure Gauges
STAUFF pressure gauge, 100 mm face
100 mm dial pressure gauge
Glycerine-filled pressure gauge
Pressure gauge parts diagram
Choose the range, not just the size. Put your normal working pressure at about two thirds of full scale — that leaves headroom for spikes without the pointer working at the top of its scale all the time. The wrong range is the commonest reason a gauge dies early.

Why buy pressure gauges from us

  • Two series — RFS (40/50/63/100 mm dials) and STAUFF SPG (63/100 mm).
  • 15 stocked ranges — from −1 bar to 1,000 bar.
  • Glycerine filled — standard on STAUFF, on request on RFS.
  • Built & tested to EN 837-1 — stainless 1.4301 case.
  • We explain the CE question — why a hydraulic gauge must not carry one.
  • Stock in Singapore & Malaysia — out within 24 hours.

Pressure Gauges

EN 837-1 · 40–100 mm dials · −1 to 1,000 bar
Ready stock Glycerine filled Stainless case EN 837-1

Pressure gauges for hydraulic lines, glycerine filled so the pointer does not chase the pump ripple. Stainless 1.4301 case, acrylic sight glass, copper-alloy wetted parts — available stem mount or panel mount, in five scale styles.

State working pressure, dial size, thread and mounting — quotes within 2 working hours.

StandardBuilt & tested to EN 837-1
DialsRFS 40 / 50 / 63 / 100 mm · STAUFF SPG 63 / 100 mm
Ranges−1 bar to 1,000 bar
AccuracyClass 1.6 (63 mm) · class 1.0 (100 mm)
CaseStainless 1.4301 · acrylic sight glass
FillGlycerine
TemperatureAmbient −20…+60 °C · medium max +60 °C
ConnectionsG1/4 · G1/2 · 1/4″ NPT · 1/2″ NPT · 7/16-20 UNF

The full range table, the seven-field order code and the CE rules are on this page, as printed in the catalogue.

At a glance63 mm100 mm
Accuracy class1.61.0
On 0–400 bar±6.4 bar±4.0 bar
ConnectionsG1/4 · NPT · UNFG1/2 · NPT
ProtectionIP65 (>16 bar)IP65
⚠ Your hydraulic gauge may be required not to carry a CE mark. Under the Pressure Equipment Directive, a full-scale value of 0.5–200 bar falls under “Good Engineering Practice” and is excluded from CE marking. Only above 200 bar does it go through a conformity procedure and receive one.

Data

Pressure ranges — as printed

Range (bar)Range (psi)Order codeWorking pressure (⅔ scale)
−1 … 1.5−14.5 … 21(-1)-(1,5)Vacuum / low pressure
−1 … 3−14.5 … 43(-1)-00003Vacuum / suction
0 … 100 … 14500010±7 bar
0 … 160 … 23200016±11 bar
0 … 250 … 36200025±17 bar
0 … 400 … 58000040±27 bar
0 … 600 … 87000060±40 bar
0 … 1000 … 1,45000100±67 bar
0 … 1600 … 2,32000160±107 bar
0 … 2500 … 3,62500250±167 bar
0 … 4000 … 5,80100400±267 bar
0 … 6000 … 8,70200600±400 bar
0 … 6800 … 9,86200680±453 bar
0 … 7000 … 10,15200700±467 bar
0 … 10000 … 14,50301000±667 bar

The last column is the two-thirds rule already worked out. Find your working pressure there and take the range on that row — that is the right one. Choosing too tight a range means the pointer works at the top of the scale all the time, and that is what wears out the movement.

Accuracy classes

Dial sizeClassToleranceExample at 0–400 bar
63 mm1.6±1.6% full scale±6.4 bar
100 mm1.0±1.0% full scale±4.0 bar

Ingress protection (IP)

Gauge typeRatingCondition
SPG 100IP65All ranges
SPG 063IP65Above 16 bar
SPG 063IP5416 bar and below — because it has a pressure compensation opening

IP65 = dust tight and protected against water jets. IP54 = dust protected and protected against splashing water. The difference is not build quality — a low-range gauge needs a pressure compensation opening, and that opening is what lowers the rating.


Part codes

The seven-field order code

FieldWhat it fixes
1 — SeriesSPG
2 — Size063 or 100
3 — RangeFive digits, from the range table above
4 — Scale style01 bar/psi (bar outside) · 02 bar only · 03 psi only · 05 psi/bar (psi outside) · 10 kPa/psi (kPa outside)
5 — MountingS stem · P panel
6 — ConnectionB04 G1/4 · B08 G1/2 · N04 1/4″ NPT · N08 1/2″ NPT · U04 7/16-20 UNF
7 — Accessorynone · U U-bolt · F front flange · R rear flange · UF U-bolt + flange · G rubber cap

Stem mounting takes the connection out of the bottom — the gauge stands on its own pipework. Panel mounting takes it out of the back — the gauge sits in a cut-out. Both are chosen in field 5, and the mounting hardware in field 7.


CE

When a gauge gets a CE mark — and when it must not

Full-scale valueStatusCE mark
<0.5 bar / <7.25 psiOutside the PEDMust not carry one
0.5–200 bar / 7.25–2,900 psiGood Engineering PracticeMust not carry one
>200 bar / >2,900 psiConformity procedureReceives CE

When a buyer or QC asks “why is there no CE mark?” on an 0–160 bar gauge, the answer is the middle row: at that range CE marking is not permitted. This is the single most misunderstood point on this product.


Selecting

RFS against STAUFF SPG

FeatureRFSSTAUFF SPG
Dial sizes40, 50, 63, 100 mm63, 100 mm
Accuracy1.6 at 63 mm; 1.0 at 100 mmSame
Glycerine fillOn requestFilled as standard
Connections (63 mm)G1/4, 1/2″ NPTG1/4, 1/4″ NPT, 7/16-20 UNF
Standard ranges22 options15 options

RFS has more dial sizes and more ranges; STAUFF comes glycerine filled from the factory. If the line pulses — and nearly every piston-pump line does — make sure what you order is filled, whichever brand you choose.


Service life

Three things that kill a gauge

1. Pulsation

Piston-pump ripple keeps the pointer shaking. Use the glycerine-filled gauge — that is what the fill is for.

2. Over-range spikes

Choose the range so working pressure is two thirds of full scale, leaving spikes somewhere to go.

3. Mechanical abuse

A gauge hanging off its pipe gets knocked. Use a U-bolt or a panel mount — field 7 of the part code.

Once the pointer no longer returns to zero, the movement has been overstretched — on this class of gauge replacement is normally the sensible answer, not recalibration. To protect a gauge from severe pulsation, fit a needle valve cracked barely open ahead of it.


Media

What it covers, and what to confirm

Straight inConfirm first
Mineral hydraulic oil
Gaseous media compatible with copper alloys
Water-glycol · seawater · ammonia · aggressive chemicals — the wetted parts are copper alloy, so these are not automatically covered

Catalogue

Official catalogue — direct download

Full ranges, dimensions and part numbers are in the catalogue, as printed; stock and price are not — send the list and we confirm both.


FAQ

Frequently asked questions

Which pressure range should I choose?

Put your normal working pressure at about two thirds of full scale. That leaves headroom for spikes without the pointer working at the top of its scale all the time — and the wrong range is the commonest reason a gauge dies early.

Why does my gauge have no CE mark?

Because on most hydraulic ranges it must not have one. Under the Pressure Equipment Directive, a full-scale value between 0.5 and 200 bar falls under Good Engineering Practice and is specifically excluded from CE marking. Only above 200 bar does a gauge go through a conformity procedure and receive it.

Is the 63 mm or the 100 mm more accurate?

The 100 mm. It is accuracy class 1.0 (±1.0% of full scale); the 63 mm is class 1.6. On a 0–400 bar range that is ±4.0 bar against ±6.4 bar.

Why is the gauge filled with liquid?

It is glycerine, and it damps the pointer. Pressure in a hydraulic system is never truly steady — a piston pump delivers ripple — and a dry gauge responds by blurring the needle.

What media can I use it with?

Hydraulic oil and gaseous media compatible with copper-based alloys. It does not automatically cover water-glycol, seawater, ammonia or aggressive chemicals — name the medium before ordering.

What is the temperature limit?

Ambient −20 to +60 °C, and the medium a maximum of +60 °C.

What do IP54 and IP65 mean, and why do they differ?

IP65 = dust tight and protected against water jets. IP54 = dust protected and protected against splashing water. The 63 mm at 16 bar and below is only IP54 because it has a pressure compensation opening.

Stem mounting or panel mounting?

Stem mounting takes the connection out of the bottom — the gauge stands on its own pipework. Panel mounting takes it out of the back — the gauge sits in a cut-out.

Can I get the scale in kPa, or psi on the outside?

Yes — there are four alternatives to the standard: bar only, psi only, psi outside with bar inside, or kPa outside with psi inside. All through the scale field of the part number.

Do you supply digital gauges as well?

Yes, at an accuracy of 0.5% of full scale — better than either analogue class. They cost more.

How do I stop a gauge failing early?

Three causes: pulsation (use the glycerine-filled gauge), over-range spikes (choose the range so working pressure is two thirds of full scale), and mechanical abuse (use a U-bolt or panel mount).

Can it be recalibrated?

On this class of gauge, replacement is normally the sensible answer. Once the pointer no longer returns to zero, the movement has been overstretched.

Are they in stock for Indonesia?

Our running stock is 63 mm and 100 mm, stem mount, bar/psi dual scale — held in our regional warehouses in Singapore and Malaysia, out within 24 hours of your PO; quotes within 2 working hours.


Related: STAUFF level gauges · test couplings · needle valves for gauge protection · about the STAUFF brand · all accessories · baca halaman ini dalam Bahasa Indonesia

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